Rubber Coated Granite Quarry Diamond Wire Saw 11.5mm

• Application: Stone Granite Marble Concrete
• Type: Rubber Coated
• Product Name: 11.5mm 11mm Diamond Wire Saw Rope for Stone Cuttin
• Connected: Rubber Coated
• Diamond: Element Six and High Cobalt
• Cable: Germany Cable
• Model NO.: BSD
• Finishing: Pre-Sharpend Before Delivery
• Transport Package: Plastic Seal and Box
• Specification: 11.5mm 11mm 10.5mm
• Trademark: BEST DIAMOND TOOLS
• Origin: Quanzhou
• HS Code: 82079010
• Production Capacity: 5000 Meters

Product Description

11.5mm 11mm Rubber Coated Diamond Wire Saw Rope For Stone Cutting


(Watch Diamond Wire Saw Video)
https://youtu.be/ue__2oXLO_I
 

1.Diamond Wire Saw For Quarry:

 

 Rubber wire is better, it can protect the wire saw rope very well and increase the wire's strength.
The rubber has good temperature resistance, and it can be used when water is not enough.
Strong flexibility can reduce the cut-in-one-side problem.

 

2.Diamond Wire Saw For Block Dressing:
Plastic wire is better, it can be used to dissect marble granite. It can cut accurately with small inter-space. It can cut the block with the thickness of 2.3M

3.Diamond Wire Saw For Profiling :
Plastic wire for shaping operations provides a huge range of possibilities. It makes smooth surface, and accurate sizes with small inter-space. Columns and elements for the building industry can be produced in much more economic way.

4.Diamond Wire Saw For Reinforce Concrete Cutting:
Use 10.5/11.5mm Rubber and Spring wire. This size wires are widely used in the reinforced concrete with more than 5% steel inside. Also Used in the building constructions, cutting for houses,bridges,cement pipes and under waster buildings.

 

5.Diamond Multi-Wire Saw For Slab Cutting:

Diamond multi-cutting wire saws are suitable for cutting the different kinds of large granite slabs
Remark :  modern gang saw can produce in a month 3000 to 4000 square meters of slabs of 2cm thickness
The multi-wire can produce 5000 to 6000 square meters of slabs cut at any thickness between 1 to 5 cm.

DIAMOND WIRE SAW USING SUGGESTION.
Reason and Solution For Wire Breakage
 
Reason:
 

1. Connection come off,  connection mismatching,  improper crimping (repeated crimping or unfastening), deformation of the stamper, severe joint wear or fatigue, excessive tension of the wire saw (high current)
    

1. Wire Cable breakage, rubber damage(steel wire leakage and getting rust), wire cable exposed at the butt joint,wire severely vibration.
    
   Solution:

1. Crimping and Connecting the wire saw according to requirement.
2. Regularly check the joint and stampers and replace them in time.
3. Adjusting the wire saw cutting process.
4. The flywheel or guide wheel rubber pad is damaged and replaced in time.
5. Improve the quality of the rubber bond.
    
    
   Reason and Solution For Diamond Wire Saw Partial Grinding (Thickness difference>0.2mm)
    

1. The number of twists is not enough
2. The tension is too large
3. The line speed is too low
    
   Solution

1. Cut and re-twist,increase the number of laps appropriately.
2. Reduce the feed current and reduce the tension.
3. Adjust the line speed appropriately.
    
   Reason and Solution For Diamond Beads getting loose and Move
   reason

1. Diamond Beads are loosened by abnormal external forces(by being stone pressed, and injured when the rope is broken)
2. The rubber getting softten becuase of lack of water.
3. Poor rubber bonding,Poor grip on beads.
    
   Solution
    

1. Standardize the wire saw cutting process and regularlly check the wire saw(a check record is available)
2. Ensure that the cooling water is sufficient.
3. Improve rubber properties(manufacturing process, materials, etc.)
    
    
   Reason and Solution for Large bead taper (front and rear end diameter difference >/= 0.2mm
    
   Reason

1. The current is too large and the feed rate is too large.
2. Cutting line speed is low
3. Wrong cutting direction
    
   Solution

1. Reduce the feed current
2. Appropriately increase the line speed.
3. Diamond sharpen direction should be same as the stone cutting direction.
    
   Reason and Solution for diamond wire polished and slipped.
   Reason

1. The line speed is too high
2. Too much cooling water
3. The poor sharpen of wire saw
4. Bond not adapt for stone.
    
   Solution

1. Appropriately reduce the line speed.
2. Reduce the cooling water
3. Make sufficient sharpen for diamond wire
4. Adjust the formular for the stone
    
    
   Reason and Solution for Wire Saw Stuck
   Reason

1. Unreasonable Rope connection, the diameter deviation of the rope is too large.
2. The cutting slot is not cleaned and the gravel  is stuck.
3. The quarry body is squeezed during the sawing process, causing it to become stuck.
    
    
   solution

1. Require the wire beads diameter to be always( or nearly consistent)
2. The cutting slot is cleaned thoroughly and  prevent other debris from falling into it.
3. Use the wedge to support the quarry body during saw process.
    
   Reason and Solution for Short life
   reason
    

1. The sawing area is small, especially the opening width is samll, and the cutting arc is large.
2. Beads are not evenly worn, such as eccentric wear, taper, etc.
3. Wire saw frequently close up, increasing wear and tear.
4. Cut into metal or diamond segment missing in the cutting slot.
5. Diamond wire saw formular is not suitable for the stone.
    
   solution

1. When planning the mining, choose a reasonable mining area according to the working conditions..
2. Standardize operation to avoid uneven wear.
3. Old rope instead of closing.
4. Ensure that no metal or diamond segment remains when cleanign the cutting slot.
5. Choose the right formular or specification for the product.
    

 

Specification	Beads/m	Coating	Wire speed m/s
(mm)
10.5	40	Rubber	25-30
11			22-25
11.5		Rubber+Spring	18-22
10.5		Plastic	25-30
11			22-25
11.5		Plastic+Spring	18-22
Diamond Wire Saw for Granite Block Squaring
Specification	Beads/m	Coating	Wire speed m/s
(mm)
8.5	37	Rubber	25-30
11			22-25
11.5			18-22
8.5		Plastic	25-30
11			22-25
11.5		Plastic+Spring	18-22